Steel Dynamics' Structural, Rail Unit to Expand Production of Carbon Steel Rails

Steel Dynamics, Inc. STLD today announced plans to install a state-of-the-art heat-treating system at its Columbia City, Indiana, Structural and Rail Division (SRD).  When operational, the system will be capable of producing up to 350,000 tons of standard strength and head hardened plain, carbon steel rails for North America's railroad industry.  Capital investments are estimated to be slightly less than $27 million.  Site preparation will commence immediately with construction expected to begin in the first quarter of 2013. The company anticipates it will commission the system before the end of 2013.  Production ramp-up is expected to continue through 2015, reaching full production of 350,000 tons in early 2016.  This expansion is expected to create nearly forty (40) new, full time jobs. The company plans to locally-source much of the equipment, with a majority of the required materials carrying the Made in USA manufacturing marking. It is anticipated that the new rail capabilities will permit the Structural and Rail Division to become North America's pre-eminent rail manufacturer for rail quality, end straightness, and dimensional control. Unlike the company's domestic competitors, which produce 80 foot rail on less efficient, older technology, the company's new process will involve a modern universal mill capable of rolling high-quality 320-foot long rails.  These longer rails will be cut to customer-required lengths or welded together into quarter-mile long strings utilizing only four, instead of nineteen, welds, using the company's existing state-of-the-art Continuous Rail Welding facility.  By reducing the number of welds, this technologically advanced system will significantly reduce the potential for weld-related track issues, dramatically reduce associated production costs, and provide customers with the quality rail needed for 21^st Century rail systems.